Txhaj Moulds txhawb nqa New-Tim Warships

Tawm tsam qhov keeb kwm yav dhau ntawm hauv - qhov tob ntawm kev ua tsov rog niaj hnub no mus rauhnav, stealthy, ntse, eco-phooj ywg thiab siab heev-txhim khu kev qha kev ua tau zoo, tus qauv-functional integrated composite Cheebtsam rau tshiab-tiam tsov rogtau rhuav tshem ib qho -tus cwj pwm txwv ntawm cov khoom siv sib xyaw ua ke uas tsuas yog nqa cov khoom siv kho tshuab xwb. Lawv koom ua ke ntau yam kev ua haujlwm nrog rau cov qauv load-cov kabmob, electromagnetic stealth, kev vibration thiab suab nrov txo, corrosion thiab huab cua tsis kam, thiab kev soj ntsuam xyuas. Ua haujlwm ua cov ntaub ntawv tseem ceeb raucov khoom siv ua rogkev hloov kho dua tshiab, cov khoom no ua tau raws li cov kev cai tseem ceeb rau - hom dej hiav txwv tshiab - mus sib ntaus sib tua, sib sib zog nqus - hiav txwv ntawm - chaw nres tsheb lub luag hauj lwm thiab hloov mus rau qhov nyuaj marine ib puag ncig. Raws li cov cuab yeej tseem ceeb rau kev tsim khoom loj thiab kev tsim khoom ntawm cov khoom sib xyaw, siab precision tshwj xeeb lub hom phiajtxhaj tshuaj pwmexert ncaj qha cuam tshuam rau txoj kev raug, kev pab cuam stability thiab loj ntau lawm muaj peev xwm ntawm naval composite qhov chaw los ntawm lawv cov qauv tsim, txheej txheem adaptability thiab kev ua tau zoo theem.

I. Cov Khoom Siv Tshwj Xeeb Hloov Kho-Molding

Targeting huab cua nyob ib puag ncig, R & D pab neeg tau optimized thiab iterated ob series ntawm tshwj xeeb txhaj cov ntaub ntawv: thermoplastics thiab thermosets, thiab tsim gradient txuam kev daws teeb meem. Kev nthuav dav hauv cheeb tsam thiab kev kho dua tshiab ntawm kev ua tub rog- cov txheej txheem kev txhaj tshuaj tshwj xeeb tau tshem tawm tag nrho kev cia siab rau kev xa khoom siab - cov khoom siv tub rog kawg.

Los ntawm technologies xws li muab tub lim doping, tivthaiv compounding thiab interface hloov kho,tiam tshiab hloov cov khoom siv tshuajua tiav ntau- qhov kev ua tau zoo ntawm kev ua tiav.Hais txog cov yam ntxwv tseem ceeb,lawv feature ultra-siab tshwj xeeb zog, siab toughness, anti- qaug zog kev ua tau zoo thiab corrosion kuj. Piv nrog rau cov tsoos txhuas alloy cov khoom, lawv xa 25% -35% qhov hnyav txo, txo qis lub cev hnyav thiab txhim kho kev ua rog ntawm kev ua rog thiab kev thauj khoom.Hais txog kev ua haujlwm ntawm kev ua haujlwm,integrated functions xws li electromagnetic shielding, radar nthwv dej kis tau tus mob, kev co - suab nrov txo, nplaim taws retardancy thiab anti- laus tuaj yeem paub txog ntawm qhov kev thov, tshem tawm qhov xav tau ntawm cov tshuaj txau tom ntej thiab ntxiv module installation.Hais txog kev ua tau zoo ntawm cov txheej txheem,lawv tau sib xws nrog high-temperature high-siab precision txhaj molding, nrog zoo heev melt fluidity thiab fiber impregnation, zoo kawg nkaus haum rau loj zus tau tej cov complex tshwj xeeb-shaped nkoj-yug Cheebtsam.

Ntawm lawv, carbon- iav hybrid thiab iav- aramid hybrid thermoset composites ua ke muaj zog, siab tawv, electromagnetic yoj kis tau tus mob thiab cuam tshuam, thiab muaj feem xyuam rau cov tub ntxhais load-cov kabmob thiab cov khoom siv xws li warship superstructures, bulkhead partitions thiab fairings. Tshiab-tiam fiber ntau txuas ntxiv- cov khoom siv thermoplastics (CFRT) tau txais txiaj ntsig zoo ntawm re-formability, yooj yim kho thiab rov ua dua tshiab, kov yeej qhov tsis zoo ntawm cov khoom tsis yog-reprocessability ntawm cov khoom siv thermoset. Lawv ua tau raws li qhov xav tau ntau lawm rau me me - qhov tshwj xeeb - lub nkoj zoo li - cov khoom siv thiab cov khoom hloov pauv, thiab ua raws li txoj kev loj hlob ntawm eco- kev ua tsov rog ua phooj ywg. Ua tsaug rau qhov kev hloov kho qhov tseeb, cov khoom sib xyaw ua tiav ua tiav 25% -35% qhov hnyav txo piv rau aluminium alloy counterparts, txhim kho kev ua rog ntawm kev ua rog thiab kev them nyiaj thaum muaj kev txo qis kev laus-induced tsis ua hauj lwm txaus ntshai nyob rau hauv marine ib puag ncig.

II. Kev sib tsoo hauv Precision Mould Technology

Raws li cov cuab yeej tseem ceeb rau kev sib sau ua tiav, cov pwm ncaj qha txiav txim siab tsim cov khoom zoo thiab kev pabcuam kev ntseeg siab ntawm nkoj -cov khoom sib xyaw ua ke. Hauv kev teb rau cov kev xav tau ntawm kev ua tub rog nrog rau nyias- phab ntsa tshwj xeeb- zoo li cov profiles, ntau- ntxig kev sib koom ua ke, siab precision thiab qis tus nqi, JMJT MOLD CHINA tau tshwj xeeb hauv kev txhaj tshuaj pwm pwm thiab xa ntau yam tseem ceeb - thev naus laus zis.

Kev txais yuavua ke insert lug ua khubnrog siab -precision pwm- ntsuas phoo kev taw qhia mechanisms, cov pwm zoo tshem tawm flash thiab phab ntsa- thickness sib txawv kom ua tau raws li cov tub rog- qib qhov ntev ntawm qhov yuav tsum tau ua. Lawv rhuav tshem qhov tsis sib xws ntawm qhov ntsuas kub tsis sib xws hauv cov pa cua txias ncaj qha, txwv tsis pub cov kab noj hniav kub yuam kev hauv ± 1℃thiab txhawb kev ua kom txias txias ntau dua 35%, yog li txhawm rau txhawm rau tiv thaiv qhov tsis xws luag xws li tiv thaiv kev sib ntaus sib tua thiab kev ntxhov siab - ntxias deformation. Lub caij no, kev sib xyaw ua ke ntau- theem venting lug thiab ob - txheej txheej sealing tshuab sai sai tshem tawm cov cua hauv kab noj hniav thiab stabilizing molding siab, zoo heev txo cov porosity thiab ua kom cov qauv compactness. Lawv kuj zoo tiv thaiv qhov chaw electromagnetic thiab hnov ​​​​txog kev ua haujlwm ntawm cov khoom, ua rau lawv haum rau kev tsim ntau yam -kev ua haujlwm sib xyaw ua ke.

Tsis tas li ntawd, ntau-theem venting qauv thiab ob npaug- txheej txheej sealing tshuab sai sai tshem tawm cov kab noj hniav thiab txhim kho molding siab, ua rau txo qis qhov tsis xws luag xws li siab porosity, delamination thiab cracking, thiab guaranteeing mechanical uniformity thiab functional stability of integrated components. Qhov tshwj xeeb sib npaug ntau-point ejection mechanism ua ke nrog cov txheej txheem tiv thaiv tshwj xeeb tiv thaiv qhov chaw electromagnetic thiab hnov ​​​​tsw cov txheej txheem ntawm cov khoom, txhawb kev molding ntawm kev sib xyaw precision qhov chaw kos nrog kev soj ntsuam ntse thiab electromagnetic-shielding functions. Cov kev hloov pauv hloov pauv- dhau ntawm kev tsim qauv caters rau ob qho tib si rau tub rog me me-batch kev cai prototyping thiab kev lag luam loj- ntau lawm, nrog rau kev nthuav dav dav dav.

III. Integrated forming txheej txheem

Kev txhawb nqa los ntawm kev sib koom ua ke ntawm cov ntaub ntawv tshiab thiab cov pwm tshiab, kev hloov pauv hloov tshiab tau tshwm sim hauv kev tsim khoom hauv nkoj nkoj. Kev ua haujlwm ntawm lub nkoj ua haujlwm ib txwm xav tau ntau cov txheej txheem: hlau sib sau, tiv thaiv- kev kho corrosion saum npoo, kev ua haujlwm txau, kev sib dhos module thiab fastening splicing. Cov kev ua haujlwm zoo li no yog cumbersome, tsawg-fault- ua siab ntev thiab yooj yim rau kev xoob thiab tsis ua haujlwm hauv kev pabcuam. Hnub no,integrated txhaj tshuaj moldingpaub txog ib qho -cov kauj ruam tsim ntawm cov qauv thauj khoom-cov kabmob, kev tiv thaiv kev ua haujlwm thiab kev txawj ntse embedding. Nws cuam tshuam qhov suav thiab cov txheej txheem sib dhos, ua kom luv luv - lub voj voog ntawm kev ua rog ntawm cov nkoj, tsis txhob muaj kev pheej hmoo zais xws li kev sib txuas tsis sib xws thiab kev ntxhov siab hauv kev sib cais- hom qauv, thiab txhim kho tag nrho lub cev nruj thiab ruaj khov.

Ntau cov txheej txheem ua kom zoo dua qub thiab rov ua dua tshiab suav nrog RTM (Resin Transfer Molding), lub tshuab nqus tsev -pab infusion thiab siab -kub thermoplastic precision txhaj tshuaj molding tuaj yeem npog cov kev cai tsim rau loj- nplai plhaub thiab phaj cov qauv, cov khoom siv hauv tsev thiab cov khoom me me precision ua haujlwm ntawm cov nkoj loj. Txhua qhov kev sim- cov khoom tsim tau dhau los nruj nruj txhua qhov kev sim ntsuas cov ntsev-Txoj kev laus, dej hiav txwv immersion, txhua yam qaug zog, electromagnetic thiab acoustic kev ua tau zoo, ua raws li cov qauv kev faib tawm loj xws li CCS thiab DNV.

IV. Ib-qhov tob Synergy ntawm cov ntaub ntawv, Pwm thiab txheej txheem

Kev sib ntaus sib tua thiab nyob rau hauv chaw nres tsheb scenarios rau niaj hnub warships yog loj zuj zus. Cov kev pabcuam hnyav uas muaj cov tshuaj ntsev hnyav, cov av noo siab - cua sov, muaj zog electromagnetic cuam tshuam thiab siab - hiav txwv - lub xeev cuam tshuam ua rau cov kev xav tau nruj ntawm kev ua haujlwm zoo, kev hloov pauv ib puag ncig thiab kev sib koom ua ke ntawm ntau lub nkoj -cov khoom ua haujlwm. Cov kev hloov pauv tseem ceeb hauv kev tsim cov nkoj tshiab tiam tshiab yog nyob rau hauv plaub- hauv- ib qho kev sib koom ua haujlwm zoo ntawm cov khoom, pwm, cov qauv thiab cov txheej txheem nyob rau hauv cov txheej txheem-kev ua haujlwm sib xyaw ua ke- tshuab molding.

Piv nrog rau pej xeem-siv kev txhaj tshuaj molding, kev ua tub rog- tshwj xeeb tsim tshuab qhia txog "siab precision, siab ntseeg tau, ntau-functionality thiab huab- xwm txheej". Leveraging tus kheej-kev txhaj tshuaj zoo- cov txheej txheem molding nrog rau cov pwm pwm tswj qhov kub thiab txias, qhov cua thiab sealing tshuab, cov cuab yeej daws tau ntev- sawv ntsug kev mob cov ntsiab lus nyob rau hauv tshwj xeeb-engineering- yas thiab sib xyaw txhaj tshuaj molding, nrog rau cov tsis sib xws melt filling, tivthaiv warpage, residual internal stress thiab ntau dhau porosity. Nws ua kom ruaj khov ntawm kev tsim khoom siab ntawm -dimensional- raug nkoj- ua rau cov khoom tseem ceeb nrog cov khoom siv sib xws thiab kev ua haujlwm zoo ib yam, txaus siab rau kev lees txais tub rog nruj.

Qhov no tag nrho - chain technological breakthrough txhais tau hais tias Tuam Tshoj tau ua tiav kev tswj hwm ntawm nws tus kheej muaj peev xwm tswj tau tag nrho cov kev lag luam saw hlau npog kev ua tsov rog - siv cov ntaub ntawv txhaj tshuaj, cov pwm pwm thiab cov txheej txheem tsim. Raws li qhov tseem ceeb yuav tsum tooling, mob siab rauprecision txhaj pwmtxaus siab rau qhov kev cia siab dav rau kev hloov pauv hauv tsev. Nrog rau qhov nrov ntawm cov ntaub ntawv thermoplastic recyclable thiab ntse pwm tsim thev naus laus zis, kev lag luam yuav hloov kho mus rau eco-kev phooj ywg, kev txawj ntse thiab kev sib koom ua ke loj-.