LFT Moulding Tais Pwm Txheej Txheem Yam ntxwv

LFT compression molding tooling yog qhov siab -siab, kaw-pwm system tshwj xeeb tsim rau ntev -fiber- cov khoom siv thermoplastic (LFT/LFT-D). Tsis zoo li cov tsoos SMC thermoset compression pwm los yog cov pwm txhaj tshuaj, cov cuab yeej siv no siv cov khoom tshwj xeeb ntawm qhov ntev -fiber thermoplastics- xws li meltability, reworkability, thiab siab toughness-ua ke nrog qis- siab, qeeb- nrawm, puv - thiab cov txheej txheem pwm sai. Nws ua rau kev tsim khoom loj ntawm - qhov loj me, ruaj khov heev, cuam tshuam- tiv taus, thiab rov ua dua tshiab muaj pallets, ua rau nws zoo tagnrho rau kev thauj mus los, automated warehousing, hnyav - lub luag haujlwm stacking, thiab qis - daim ntawv thov kub.

1. Dedicated Ntev ntev -Fiber Protection Mechanism kom ntseeg tau tias muaj zog thiab cuam tshuam

Tus nqi tseem ceeb ntawm LFT cov ntaub ntawv nyob hauv kev khaws cia ntev iav fiber ntau cov qauv. Cov txheej txheem txhaj tshuaj pwm cia siab rau siab - ceev cov ntsia hlau shearing thiab siab - kev txhaj tshuaj, uas ua rau cov fibers loj heev, txo cov khoom muaj zog thiab toughness. Nyob rau hauv sib piv, LFT compression pwm feature qhib kab noj hniav thiab tsis muaj siab -shear flow channels, tso cai rau tag nrho melted chunks muab tso ncaj qha rau hauv cov kab noj hniav. Nqus, tsis zoo siab ua kom txawm tias txhaws, ua kom ruaj khov ntawm 3-12 hli fiber ntau ntev nrog fiber ntau orientation thiab zoo heev interlacing. Cov pallets uas tau tshwm sim muaj qhov cuam tshuam zoo tshaj plaws, khoov lub zog, thiab qaug zog tiv thaiv piv rau luv luv - fiber ntau txhaj tshuaj pallets, zoo daws teeb meem xws li brittleness, breakage nyob rau hauv hnyav loads, thiab kev ua hauj lwm tsis ua hauj lwm ntawm qhov kub thiab txias. Qhov kev daws teeb meem no muab ob qho tib si siab load-cov kabmob muaj peev xwm thiab qhov tshwj xeeb toughness.

2. Thermoplastic Moulding txheej txheem ua kom muaj txiaj ntsig zoo thiab rov ua dua tshiab

Tsis zoo li SMC thermoset compression molding, uas yuav tsum tau ua kom ntev ntev -kub curing thiab irreversible solidification, LFT yog cov khoom siv thermoplastic. LFT compression pwm siv cov txheej txheem "siab-kub melting + ceev dej txias" txheej txheem, tshem tawm qhov xav tau rau kev kho kom ntev. Integrated balanced water cooling circuits kom paub meej tias cov cua sov sib pauv thoob plaws tag nrho cov pwm saum npoo, txo qis lub sij hawm voj voog - qauv pallet cycles tuaj yeem luv luv rau 60-90 vib nas this, ua tau zoo tshaj cov txheej txheem molding ib txwm. Cov khoom tsis zoo thiab cov khoom seem tuaj yeem muab rov qab thiab rov siv dua, tshem tawm cov khoom pov tseg mus tas li. Qhov no txhawb kev tsim ntsuab thiab tus nqi -kev tsim khoom loj, ua rau nws ua cov txheej txheem tseem ceeb rau cov khoom siv rov ua dua tshiab.

3. ruaj khov loj-Vaj huam sib luag Moulding nrog kev nyuaj siab thiab tsis muaj Warpage

Tsim los rau loj -format logistics pallets ntsuas 1.2m txog 1.6m, LFT compression pwm siv cov qauv sib npaug sib npaug uas npog tag nrho cov kab noj hniav. Cov khoom sib kis tau dhau mus thiab ua rau cov pwm tsis muaj qhov chaw siab siab, tsis sib xws ntawm qhov nrawm, lossis kev ntxhov siab sab hauv cov ntsiab lus ntawm kev txhaj tshuaj molding. Ua ke nrog zoned txias txias thiab kub tswj, cov pwm ua kom zoo ib yam thickness shrinkage thoob plaws lub vaj huam sib luag, zoo tiv thaiv warping, sinking, twisting, thiab ntug deformation feem ntau pom nyob rau hauv loj qhov chaw. Cov pallets tiav lawm muab kev ua kom zoo zoo, sib dhos kom zoo, thiab haum rau ntawm cov txee, ua tau raws li qhov siab ntawm - qhov yuav tsum tau ua ntawm cov khoom siv hluav taws xob thiab cov tshuab conveyor.

4. Yooj yim, txhim khu kev qha pwm tsim tsim rau siab -siab, qis-Speed ​​Compression

LFT compression pallet pwm tshem tawm qhov xav tau rau cov txheej txheem kub khiav, ntau -point gating, lossis precision core- rub cov tshuab siv hauv kev txhaj tshuaj pwm. Hloov chaw, lawv txais yuav ib qho muaj zog, ib zaug -daim tuab- phaj siv nrog quenched thiab tempered steel, muab cov kab noj hniav muaj zog thiab kev ua haujlwm siab zoo. Cov pwm tuaj yeem ntseeg tau ruaj khov, tsis sib xws compression pressures ntawm 8-12 MPa nyob rau lub sijhawm ntev. Tsis muaj cov khoom tawg yooj yim lossis cov khoom sib kis nyuaj, cov pwm ua haujlwm nrog qhov tsis ua haujlwm tsawg, tiv taus siab - cuam tshuam, thiab ua rau rov qhib thiab kaw yam tsis muaj qhov hnyav lossis deformation. Kev saib xyuas niaj hnub suav nrog kev tu yooj yim thiab tiv thaiv xeb, txo qis qis thiab ua kom muaj kev ruaj ntseg. Pwm lifespan feem ntau tshaj 800,000 cycles, xa cov khoom zoo ntev - lub sij hawm tsim kev ntseeg siab.

5. Cov txheej txheem dav sib raug zoo thiab kev ua haujlwm nrawm nrawm

LFT compression pwm yog sib xws nrog ob txoj hauv kev tsim tawm: LFT pellet pub thiab ncaj qha rau hauv - kab sib xyaw ntawm LFT -D. Lawv txhawb ntau yam thermoplastic matrices suav nrog PP thiab PA, thiab tso cai hloov pauv hloov pauv xws li nplaim hluav taws xob, tiv thaiv - cov neeg ua haujlwm zoo li qub, qis- cov khoom kub tsis kam, UV stabilizers, thiab cov khoom siv tawv tawv, ua kom muaj kev hloov kho sai ntawm cov yam ntxwv ua haujlwm. Los ntawm leveraging precisely adjustable siab, kub, thiab tuav lub siab tsis nyob rau hauv pwm, ua ke nrog ib tug yooj yim insert hloov qauv, cov txheej txheem no enables sai zus tau tej cov ntau hom pallets-xws li txheem turnover pallets, hnyav-lub luag hauj lwm shelving pallets, anti-static hluav taws xob pallets, low-10} huab cua txias pallets, tsis tshua muaj cua sov pallets Nrog cov qauv hloov pauv hloov tau yooj yim thiab cov khoom lag luam nrawm nrawm, nws ua tau raws li qhov xav tau ntawm kev hloov pauv ntau yam thoob plaws ntau qhov kev lag luam.

6. High Yield Rate and Simplified Post-Kev ua

LFT compression molding ua kom lub siab tsis sib xws thiab lub qhov cua zoo thaum kaw- pwm tsim, ua rau cov khoom tsis muaj qhov tsis xws luag xws li npuas, voids, delamination, lossis cov kab vuam. Qhov saum npoo yog ntom, tiaj tus, thiab nta huv si, zoo -txhais npoo. Piv nrog rau SMC molding, uas yuav tsum tau xuab zeb thiab tshem tawm cov kho flash, thiab loj -scale txhaj molding, uas feem ntau raug kev txom nyem los ntawm shrinkage flaws, LFT molded qhov yuav tsum tau tsuas yog me me trimming tom qab tsim- tshem tawm qhov xav tau rau lwm yam txheej txheem xws li polishing, kho, los yog kho. Qhov no txo ​​qis kev ua haujlwm thiab tom qab- cov nqi ua haujlwm, ua tiav cov txiaj ntsig siab tsim nyog rau qhov loj - nplai, kev tsim khoom loj.

7. Tswj tau tag nrho cov nqi tsim khoom thiab tus nqi zoo tshaj -Kev ua tau zoo rau ntau lawm

Loj-format LFT pallet pwm muaj cov qauv yooj yim thiab tsis tshua muaj machining complexity, uas ua rau cov cuab yeej pib qis dua piv rau qhov zoo sib xws loj txhaj pwm. Tsis tas li ntawd, cov txheej txheem LFT compression molding ua rau tsis muaj kev khiav lossis cov khib nyiab, ua tiav cov khoom siv raw khoom siv, thiab tso cai rau cov ntaub ntawv thermoplastic rov siv dua, txo cov khoom poob. Ua ke nrog lub sij hawm luv luv, kev saib xyuas tsis tshua muaj, thiab cov txiaj ntsig siab, cov cuab yeej no muab cov nqi tsim khoom qis dua li kev txhaj tshuaj molding thiab cov khoom siv thermoset compression molding thaum tsim khoom loj, hnyav- lub luag haujlwm, thiab cov khoom thauj khoom hnyav heev hauv ntim, muab cov txiaj ntsig zoo ntawm tus nqi- ua tau zoo rau ntau lawm.