Tshuab ntxhua khaub ncaws Integrated Basin Pwm

Nyob rau hauv cov qauv tam sim no qhov kev sib koom ua ke ntawm lub sam thiaj thiab chav dej tau dhau los ua qhov tseem ceeb, lub tshuab ntxhua khaub ncaws sib xyaw ua ke tau tshwm sim los ua qhov kev xaiv tseem ceeb hauv kev ua lag luam hauv tsev vim nws cov txiaj ntsig tseem ceeb xws li "kev siv qhov chaw siab, kev teeb tsa yooj yim, thiab zoo nkauj". Cov pwm, raws li tus neeg nqa khoom tseem ceeb rau kev tsim cov khoom lag luam, nws cov qauv tsim, kev tsim cov txheej txheem, thiab cov khoom siv ncaj qha txiav txim siab qib zoo, kev ua haujlwm ntau lawm, thiab kev lag luam kev sib tw ntawm cov khoom kawg. JMJT Mould coj koj mus txog tsib qhov ntev - qhov zoo, kev sib tw tseem ceeb, kev xaiv cov khoom siv, cov txheej txheem ua haujlwm, thiab qhov kev xav yav tom ntej - txhawm rau txheeb xyuas cov ntsiab lus tseem ceeb thiab kev lag luam tus nqi ntawm cov pwm rau kev sib xyaw tshuab ntxhua khaub ncaws.https://www.jiutaimould.net/

I. Cov yam ntxwv tseem ceeb ntawm cov pwm: Kev ua tau zoo ntawm kev ua tau zoo raws li cov txheej txheem kev thov

Cov txiaj ntsig tseem ceeb ntawm kev sib koom ua ke ntawm lub tshuab ntxhua khaub ncaws phwj pwm yog concentrated nyob rau hauv ob qho kev sib tw ntawm scene adaptability thiab ntau lawm efficiency. Los ntawm qhov kev xav ntawm qhov chaw hloov kho, cov pwm tuaj yeem tsim cov qauv kev sib xyaw ua ke ntawm "lub tshuab ntxhua khaub ncaws embedded installation txoj hauj lwm + ntxhua khaub ncaws lub cev", ua tiav cov teeb meem sib txawv ntawm cov khoom sib cais ntawm cov tsoos tsoos sib dhos - tom qab kev ntsuas, cov dej tsis zoo sealing kev ua tau zoo ntawm cov khoom sib xyaw ua ke yog ntau dua 40% siab dua li ntawm cov khoom sib cais, kom tsis txhob muaj kev pheej hmoo ntawm cov dej. Nyob rau hauv cov nqe lus ntawm kev ua hauj lwm ntau lawm, ib zaug - lub sij hawm tsim nyog tus nqi ntawm siab - pwm zoo tuaj yeem ncav cuag tshaj 98%, nrog rau tus qauv kev pab cuam lub neej tshaj 300,000 stamping cycles; piv rau cov qauv pwm sib cais uas yuav tsum tau sib sau ua ke thiab tom qab ntawd sib dhos, cov khoom siv tau ncaj qha nce los ntawm 50%, thiab tus nqi pwm ntawm cov khoom lag luam raug txo los ntawm kwv yees li 30%, ua kom muaj txiaj ntsig zoo ntawm kev lag luam tus nqi ntawm lub lag luam.

 

Tsis tas li ntawd, cov pwm muaj peev xwm kho tau tus kheej muaj zog, uas tuaj yeem hloov kho qhov tob ntawm lub phiab (cov pa 30-}45 cm tuaj yeem hloov kho), txoj hauj lwm ntawm qhov hluav taws xob tawm (phab ntsa qhov hluav taws xob / qhov hluav taws xob hauv av), thiab cov qauv tsim (square, puag ncig, lossis cov duab tsis zoo); Nyob rau tib lub sijhawm, nws tau ua ke nrog cov txheej txheem kho saum npoo xws li polishing, sandblasting, thiab txheej kom ua tiav ntau yam kev ntxhib los mos xws li matte, siab gloss, thiab cov qauv kev ntxhib los mos, zoo kawg nkaus yoog mus rau qhov sib txawv niaj hnub minimalist, khoom kim heev, thiab tshiab Suav-style tsev tsim qauv. Qhov no "tus qauv pwm architecture + modular customization hloov" muaj peev xwm sib npaug tau dhau los ua cov kev sib tw tseem ceeb uas txawv cov lag luam pwm hauv kev ua lag luam.

 

 

II. Core kev sib tw: Precision tswj thiab kev ua kom zoo ntawm cov qauv

Lub hauv paus kev sib tw ntawm cov pwm yog nyob rau hauv "millimeter-theem tswj" ntawm cov khoom tseem ceeb ntawm kev ua tau zoo, nrog rau kev tswj xyuas qhov tseeb thiab kev ua kom zoo dua qub yog ob qho kev txhawb nqa. Nyob rau hauv cov nqe lus ntawm precision tswj, lub qhov ntev ntawm cov pwm kab noj hniav yuav tsum nruj me ntsis tswj nyob rau hauv ± 0.02mm - no precision standard yuav xyuas kom meej tias qhov sib txawv ntawm lub tshuab ntxhua khaub ncaws lub cev thiab lub basin installation txoj hauj lwm tsis pub tshaj 0.5 hli, ua tau ib tug "zoo meej nruj" los ua ke nyhuv; Nyob rau tib lub sijhawm, qhov kev ua yuam kev ntawm qhov chaw ntawm lub phiab yuav tsum tsawg dua lossis sib npaug ntawm 0.1mm / m, hauv paus tsis txhob muaj teeb meem dej seem. Lub realization ntawm qhov yuav tsum tau precision no yog nyob rau hauv advanced pwm txaus tsom xam technology: los ntawm CAE software xws li Moldflow simulate tag nrho cov txheej txheem ntawm yaj ntws, filling, thiab txias nyob rau hauv lub pwm kab noj hniav, optimize tus naj npawb thiab txoj hauj lwm ntawm lub rooj vag, layout ceev thiab cross-sectional qhov ntev ntawm cov dej txias channel, thiab tswj qhov tshwm sim tus nqi ntawm 2%. shrinkage.

 

Kev ua kom zoo ntawm cov qauv tsom mus rau kev txhim kho cov demolding efficiency thiab durability. Rau cov qauv sib xyaw ua ke ntawm lub phiab "basin + installation txoj hauj lwm", cov pwm feem ntau txais yuav "inclined qhia pillar core rub + slider linkage" cov txheej txheem, uas tuaj yeem ua tiav cov txheej txheem du ntawm cov kab noj hniav, nrog rau kev sib txuam ntawm demolding quab yuam nce los ntawm 40%, zoo tiv thaiv cov khoom warping deformation (deformation tsawg dua los yog sib npaug) 0. Nyob rau hauv lub durability tsim, ntxiv rau kev siv R3-R5 arc hloov ntawm cov ces kaum ntawm pwm kab noj hniav (kom tsis txhob muaj kev ntxhov siab), qhov saum npoo ntawm cov pwm kab noj hniav yuav raug kho nitriding (hardness nce mus rau HV800 los yog saum toj no), thiab cov txheej txheem ntawm cov pins saum toj kawg nkaus (qhov nrug tsawg dua lossis sib npaug li 150mm) yuav ua kom zoo dua qub los ntawm kev siv lub neej ntev dua. 20%, cov khoom seem tus nqi txo los ntawm 1.5% ".

 

 

III. Kev xaiv cov khoom: Kev ua tau zoo Adaptability txiav txim siab tus nqi pwm

Kev xaiv cov ntaub ntawv pwm yuav tsum ua raws li cov qauv sib npaug ntawm "kev ua haujlwm, kev ua haujlwm ntev, thiab kev siv nyiaj txiag". Tam sim no, lub ntsiab hauv kev lag luam tau tsim peb cov khoom siv:

Thawj hom yog qhov yooj yim P20/718 ua ntej-hardened steel, haum rau kev tsim ib qho -daim yas basins ua los ntawm cov yas xws li PP thiab ABS. Lub Hoobkas hardness tau mus txog HRC28-32, thiab tsis tas yuav tsum tau kho quenching tom ntej. Nws muaj kev ua haujlwm siab thiab cov nqi tsev tsuas yog 25-35 yuan ib kilogram. Lub neej siv ib zaug yog ruaj khov thiab tshaj 300,000 zaug.

Hom thib ob yog siab -kawg S136 daim iav stainless hlau. Tom qab lub tshuab nqus tsev quenching thiab sib sib zog nqus txias txias, nws hardness yog nce mus rau HRC 45-50. Qhov saum npoo yog polished kom ua tiav daim iav tiav nrog Ra 0.02 μm. Nws muaj kev tiv thaiv corrosion zoo heev (muaj peev xwm tiv taus cov kua qaub demolding tus neeg siv thaum lub sij hawm quartz pob zeb molding), thiab yog haum rau cov high-pressure molding yuav tsum tau ntawm cov ntaub ntawv xws li quartz pob zeb thiab SMC. Lub neej kev pabcuam tuaj yeem ncav cuag ntau dua 500,000 zaug, nrog tus nqi ntawm kwv yees li 80-100 yuan ib kilogram.

 

Peb hom yog tshwj xeeb H13 kub ua hauj lwm tuag hlau. Nws tuaj yeem tswj tau qhov nyuaj ntawm HRC 40 lossis siab dua ntawm qhov kub ntawm 600 degree. Nws muaj qhov zoo siab -kub hnav tsis kam thiab yog qhov kev xaiv tshwj xeeb rau ib qho -cov pwm ntawm SMC thiab BMC cov ntaub ntawv sib xyaw uas yuav tsum tau 150-180℃high-temperature curing. Nws lub neej kev pab ntau tshaj 600,000 cycles.

 

Kev hloov pauv ntawm cov khoom siv ncaj qha txiav txim siab "kev vam meej" lossis "tsis ua tiav" ntawm cov pwm. Kev tsim cov pob zeb quartz pob zeb sib xyaw ua ke ua piv txwv: cov txheej txheem molding yuav tsum tau tiv thaiv ob lub zog ntawm 160℃kub thiab 850-1000 tuj siab. Ordinary steel yog nquag mus rau kab noj hniav vau los yog nto khawb. Yog li, S136 steel uas tau dhau los "forging + spheroidizing annealing" yuav tsum tau xaiv ua ntej kho. Los ntawm refining cov khoom siv lead ua hmoov, cov khoom ntom ntom tuaj yeem txhim kho; Nyob rau tib lub sijhawm, qhov chaw ntawm cov kab noj hniav yuav tsum tau txais kev kho mob nyuaj chrome plating (nrog lub thickness ntawm 5-8 μm), uas yuav ua rau kom cov tawv tawv kom siab tshaj HV1000, daws cov teeb meem ntawm kev ua raws li pwm thiab hnav los ntawm quartz xuab zeb hais, thiab ua kom muaj kev ruaj ntseg ntawm cov khoom molding zoo.

 

 

IV. Cov txheej txheem ua: Cov txuas tseem ceeb txiav txim siab molding raug

Pwm ua raws li cov ntsiab lus tseem ceeb ntawm "tsim txiav txim siab kev coj ua, ua kom raug, kev debugging txiav txim siab ua tiav lossis tsis ua haujlwm", thiab yuav tsum muaj ntau tshaj kaum txheej txheem hauv plaub theem. Ntawm lawv, peb qhov txuas tseem ceeb txiav txim siab qhov zoo kawg nkaus. Thawj yog cov qauv tsim cov theem: siv 3D software xws li UG thiab ProE los tsim 1: 1 tag nrho cov qauv parametric, thiab optimizing cov dej txias raws los ntawm CAE pwm ntws tsom xam (feem ntau yog siv 8-12 hli kauv dej channel) kom ntseeg tau tias qhov kub ntawm qhov sib txawv ntawm txhua cheeb tsam ntawm pwm yog tsawg dua lossis sib npaug li 5 degree, txo cov khoom shrinkage thiab deformation. Qhov thib ob yog cov txheej txheem precision:

 

Siv tsib -axis CNC tshuab cuab yeej rau kab noj hniav nto milling, nrog rau qhov tseeb qhov chaw ntawm ± 0.005mm, thiab ua kom tiav cov molding ntawm complex qauv xws li cov kab noj hniav sib sib zog nqus thiab nqaim slots los ntawm EDM hluav taws xob paug machining (ua tau raug ± 0.003mm), thiab qhov kawg nto roughness ntawm cov kab noj hniav yuav tsum yog μ Rag 8 m. Qhov thib peb yog qhov kev sim pwm debugging theem: 3-5 rounds ntawm kev sim pwm yuav tsum tau ua, los ntawm kev kho qhov txhaj tshuaj molding kub (yas hom 180-230 degree, cov khoom sib xyaw 200-250 degree), siab (80-120 MPa), thiab tuav lub sij hawm siab, tsom rau kev txheeb xyuas cov khoom lag luam smoothness, peb deaccuracy ntsuas ntsuas ntsuas), thiab qhov tsis xws luag, kom txog rau thaum tus nqi tsim nyog ntawm batch ntau lawm stabilizes tshaj 98%.

 

Rau SMC (Sheet Mould Compound) kev sib xyaw ua ke pwm pwm, yuav tsum muaj cov kauj ruam tseem ceeb ntxiv ntawm pwm preheating system debugging: Qhov kub ntawm sab sauv thiab qis pwm yog tswj nyob rau hauv ib tug gradient ntau yam ntawm 150-160℃thiab 160-170℃feem siv lub pwm kub tswj, xyuas kom meej tias cov khoom yog siab-20-100 feeb nyob rau hauv 5-20 tons hauv xovxwm; Nyob rau tib lub sijhawm, cov tshuaj txau ntawm tus neeg sawv cev tso tawm (0.5-1g ib square meter) yuav tsum tau hloov kho kom ntseeg tau tias kev ua kom du thaum tsis txhob muaj qhov seem uas cuam tshuam rau qhov zoo nkauj ntawm cov khoom.

 

 

V. Yav Tom Ntej Outlook: Kev Txawj Ntse thiab Kev Txhim Kho Greening Leading Upgrades

Nyob rau hauv txoj kab nrog txoj kev loj hlob ntawm chav dej kev lag luam mus rau "kev txawj ntse, ntsuab, thiab siab -endization", pwm tshuab yuav ua kom nws cov kev txawj ntse nyob rau hauv peb lub ntsiab lus tseem ceeb:

 

Ib qho yog kev tsim kho tshiab ntawm kev tsim khoom ntse: Kev sib koom ua ke ntawm CAD / CAE / CAM digital ntxaib system tau qhia kom ua tiav tag nrho - txheej txheem digitalization ntawm pwm tsim, ua, thiab tshuaj xyuas; ua ke nrog rau -axis industrial robots, nws ua rau pwm loading thiab unloading, raws li zoo raws li kev soj ntsuam precision, uas ua rau ib tug ntau lawm efficiency nce ntau tshaj 30%; Nyob rau tib lub sijhawm, los ntawm qhov tseeb - lub sijhawm sau cov ntaub ntawv xws li pwm kub, siab, thiab kev co los ntawm IoT sensors, kev twv ua txhaum cai thiab kev kwv yees lub neej tuaj yeem ua tiav.

Qhov thib ob yog qhov kev ua tiav ntawm cov thev naus laus zis ntsuab: Txhawb "hloov H13 steel" (nrog tus nqi rov ua dua ntawm 80%) thiab dej- soluble environmentally friendly release agents as green material and processes. Tsim cov pwm tshwj xeeb tsim nyog rau ib puag ncig tus phooj ywg substrates xws li biobased plastics thiab recycled quartz pob zeb, teb rau kev hloov kho qhov xav tau raws li "dual carbon" txoj cai.

Thib peb, kev koom ua ke ntawm kev ua haujlwm siab heev: Hauv kev teb rau cov qauv ntawm cov khoom siv hauv chav dej ntse, peb tau tsim cov pwm sib xyaw ua ke uas suav nrog cov ntsuas dej ntsuas, cov dej ntse tswj cov li qub, thiab cov haujlwm teeb tsa rau ultraviolet sterilization modules. Qhov no ua rau muaj kev sib sib zog nqus ntawm "pwm tsim - kev ua haujlwm sib koom ua ke - kev tswj hwm ntse", pab txhim kho cov khoom siv davhlau ya nyob twg rau "scenario-raws li cov khoom ntse ntse".

 

 

VI. Xaus: Pwm yog cov tseem ceeb txhawb rau kev kho dua tshiab.

Piv txwv li, tus nqi tseem ceeb ntawm cov pwm sib xyaw ua ke rau lub tshuab ntxhua khaub ncaws tau ntev dhau mus dhau qhov kev tso cai ntawm "cov khoom tsim cov cuab yeej" - nws phim cov khoom sib txawv ntawm cov khoom siv los ntawm kev hloov kho, lav cov khoom zoo los ntawm kev ua tiav cov thev naus laus zis, txhim kho kev tsim khoom los ntawm cov qauv kev ua kom zoo thiab kev tsim kho tshiab, thiab thaum kawg endows cov khoom siv khoom siv + kev hloov kho tus kheej zoo li cov khoom siv zoo thiab kev tsim kho tshiab. Lub ntsiab lus ntawm nws cov kev sib tw yog nyob rau hauv kev sib koom tes muaj peev xwm ntawm "khoom siv, tsim, thiab txheej txheem" ​​peb qhov kev ua haujlwm; thaum kev txhim kho cov kev taw qhia ntawm kev txawj ntse thiab kev cog qoob loo qhib tau tus nqi siab dua - ntxiv qhov chaw loj hlob rau kev lag luam pwm. Nrog rau kev tso tawm tas li ntawm kev sib koom ua ke hauv tsev thiab cov kev xav tau ntse, cov pwm yuav dhau los ua lub hauv paus tseem ceeb txuas cov ntaub ntawv tshawb fawb thiab kev tsim kho, cov khoom tsim kho tshiab, thiab kev txhim kho kev lag luam, txhawb kev sib sib zog nqus ntawm chav dej kev lag luam los ntawm "scale expansion" mus rau "zoo upgrade".

 

 

Cim npe nrov: Tuam Tshoj tshuab ntxhua khaub ncaws integrated phiab pwm manufacturers, hoobkas